Top 5 Working Principles of Ice Cream Processing Plant
PMR INDIA is a reliable Ice Cream Processing Plant Manufacturer, Supplier, Exporter, and Trader in Kolkata. We all believe in innovative and affordable ice cream production solutions. All our plants are built to produce soft, creamy, and smooth results, even if we produce ice cream in bulk. Hence, you can taste the perfect height of price compared to excellence in every phase of the production process. The principles are:
- Freezing: Cooling quickly, while agitating, to develop very small ice crystals and increase creaminess.
- Packaging & Storage: Determining packaging methods and storage systems to keep ice cream in quality and freshness.
- Justice: The raw ingredients are mixed up uniformly to create a smooth blend.
- Pasteurization: Here, pasteurizing the mixture is conducted under high temperatures in order to sterilize it and bring about better consistency.
- Homogenization: Breaking down the fat molecules so that the final product can be creamy and smooth.
Types of Ice Cream Processing Plant
Some of the top Ice Cream Processing Plant manufacturers in Kolkata present an extensive range of high-grade plants that are flexible enough to be applied in all types of Ice Cream Processing Plant as follows:
- Mixing and Blending Ice Cream Plant: This focuses on mixing and blending ingredients, then moving to freezing, to ensure evenness during mixing.
- Batch Ice Cream Processing Plant: Process ice creams in small batches; hence, flexible and highly customizable flavors are possible.
- Continuous Ice Cream Making Plant: Operates continuously, providing high volumes of products without sacrificing quality and efficiency.
- Hardening Tunnel Ice Cream Plant: Designed for very quick ice cream freezing to the desired consistency to make sure that texture and taste values are met.
- Homogenized Ice Cream Production Plant: It is intended to manufacture high-pressure homogeneous ice cream from a plant process ensuring a homogeneous mix with creamy texture by reducing the size of all fat globules.
Specifications of Ice Cream Processing Plant
We have added below a technical sheet of our Ice Cream Processing Plant that provides more technical information such as:
| Feature | Semi-Automatic | Fully-Automatic |
|---|---|---|
| Production Capacity | 200-500 L/H | 500-2000 L/H |
| Automation Level | Partial manual intervention | Fully automated operation |
| Control System | Basic Control Panel | Advanced PLC control with touchscreen |
| Refrigerant Type | R404A and R134A | R404A and R507 |
| Weight | 500kg to 800 kg | 1000kg to 1500 kg |
| Water Consumption | 50L/H to 100 L/H | 100L/H to 200 L/H |
Benefits of the Ice Cream Processing Plant
As one of the leading ice cream processing plant suppliers and exporters in Kolkata, all ice cream processing plants from PMR manufactured by advanced technology are loaded with the following benefits:
- Uniform Product Quality: Provides accurate texture, taste, and consistency between batches of ice creams produced.
- Efficiency in Time and Energy: This simplification produces a process that reduces the time and energy consumed by operations.
- Flexibility of Customization: Allows manufacturing of modified flavors and different textures to meet market requirements.
- Advanced Food Safety: The production standards throughout the process are maintained hygiene-wise to guarantee safety to consumers.
- Increased Production Capacity: Greater manufacturing capability indeed enables mass production to meet market demand more effectively and efficiently.
Applications of Ice Cream Processing Plant
As Ice Cream Processing Plant Exporters and Traders in Kolkata, our plants are highly demanded for multiple types of applications and used for improving performance, such as:
- Low-fat and low-calorie ice cream production
- Ice cream with functional ingredients
- Seasonal ice cream products
- Ice cream production for vending machines
- Ice cream for retail packaging
- Bulk ice cream production for wholesale distribution
- Production of soft-serve ice cream
- Manufacturing of hard ice cream
- Frozen yogurt production
- Gelato production
- Sorbet and sherbet production
- Dairy-free ice cream production
- Ice cream for food service establishments
- Custom-flavored ice cream manufacturing
- Novelty ice cream products
PMR INDIA is one of the companies that are engaged with advanced Ice Cream Processing Plants. These are extremely efficient and reliable concerning the ice cream manufacturing process in Kolkata. These plants guarantee uniform product quality from the mixing stage to freezing. Our plants also have advanced technology and energy-saving systems that can be beneficial to the dairy industry, which should produce different ice cream products.
